MS/CS/SS garage piping works

Real case of our customer:
Application: Buggy manufacturing and custom accessories for off-road cars

Problem: Sometimes traditional welding made defective results: overheating, burns to holes and as continuation, corrosion on finished product.
Also Huge after-process charges (sand blasting, polishing, buffing)


Our implemented solution for the customer – Fiber Laser 5 in 1 machine.

Result: Client improved performance of welding, avoided from defective, and also get possibility to make cleaning from paint and rust in one machine ( replacing sand blasting) as an benefit also machine have cutting function to cut already installed and difficult type of shapes, which impossible to do with normal grinder.

Galvanized steel welding problem fixed

Real case of our customer:
Application: Fire equipment/metal structures made of galvanized steel with a thickness ranging from 0.8 to 3 mm.

Problem: After MIG/TIG welding, grinding and polishing are required on the opposite side of the weld spot because burn-throughs and overheating protrude on thin-walled material. Due to this, the TIG-MIG welding process takes a long time to avoid overheating the sheet and minimize severe deformation.

Consequence: Significant expenses (both financial and time-related) for post-welding processes. Decreased productivity.

Our implemented solution for the customer – Laser welding equipment.
Result: On the reverse side of the material, there are no penetrations and burn-throughs. Consequently, the customer stopped spending huge amounts on grinding and polishing processes. The speed of welding operations increased fourfold, and when considering the avoidance of post-welding processes, production speed increased tenfold. Additionally, electricity and shielding gas (argon) costs were reduced.

CNC Laser Cutting Machine Maintenance

1. Clean the Optics: Dust and debris can accumulate on the laser optics, leading to reduced cutting quality. Regularly clean the lens and mirrors with appropriate cleaning solutions and lint-free materials.
2. Check the Laser Source: Inspect the laser source for any signs of wear or damage. Ensure that the cooling system is functioning correctly to prevent overheating.
3. Inspect and Lubricate Mechanical Parts: Regularly examine the machine's mechanical components, such as bearings, rails, and ball screws. Lubricate them as needed to prevent friction and wear.
4. Monitor Gas Supply: Check the gas supply system, including gas pressure and purity, to ensure consistent and efficient cutting. Replace gas filters and clean the gas lines when necessary.
5. Calibrate and Align: Regularly calibrate and align the machine to maintain accurate cutting. Pay close attention to the beam delivery system, ensuring it is properly aligned.
6. Update Software: Keep the machine's control software up to date. Software updates often include improvements in cutting algorithms and bug fixes.
7. Inspect the Chiller: If your laser system uses a chiller for cooling, inspect it regularly. Ensure that the coolant levels are adequate, and clean or replace the filters as needed.
8. Safety Checks: Don't forget to perform safety checks on emergency stop buttons, interlocks, and other safety features to protect operators and the machine.
9. Record Maintenance Activities: Maintain a detailed maintenance log that includes dates, activities performed, and any issues encountered. This log will help track the machine's history and identify recurring problems.
10. Training: Ensure that your operators are adequately trained in machine maintenance and safety procedures. Regularly refresh their knowledge to prevent mistakes and accidents.

By following these maintenance guidelines, you can extend the lifespan of your CNC laser cutting machine and ensure it continues to produce high-quality results. Regular upkeep not only reduces downtime but also contributes to the safety and efficiency of your operations.

Designing the layout for a new steel fabrication factory

Designing the layout for a new steel fabrication factory requires careful planning to optimize workflow, efficiency, and safety. Here are steps to help you create an effective layout:
Space Allocation:
Divide the available space into different areas, including production, storage, office, and support areas.
Production Area Layout:
Design the layout for the production area, considering factors like workflow, equipment placement, and safety:Create clear paths for material handling and movement.
Group machines and workstations logically based on the production process.
Ensure adequate space around each machine for operators to work safely.
Install proper ventilation and safety measures for welding and cutting operations.
Consider noise control and ergonomic factors for worker comfort.
Material Flow:
Plan the flow of materials through the fabrication process to minimize handling and transportation time.
Ensure easy access to raw materials and finished products.
Implement a systematic material handling system, which may include overhead cranes, forklifts, or conveyors.
Storage and Inventory:
Design storage areas for raw materials, work-in-progress, and finished products.
Use storage systems like racks, shelves, and bins to maximize space utilization.
Implement a proper inventory management system to track materials and products.
Support Areas:
Allocate space for supporting functions like maintenance, quality control, tool storage, and employee break rooms.
Office and Administrative Areas:
Plan for office spaces, conference rooms, and administrative functions.
Ensure these areas are conveniently located but separate from the production floor.
Safety Measures:
Incorporate safety features such as fire exits, emergency equipment, safety barriers, and proper signage.
Comply with safety regulations and provide training for employees.
Utilities and Services:
Ensure adequate utility connections for electricity, water, gas, and compressed air.
Plan for waste disposal and recycling facilities.
Future Expansion:
Consider future growth and expansion when designing the layout. Leave space for additional machines or production lines.

How to Identifying whether a press brake is broken

Identifying whether a press brake is broken or experiencing issues requires careful observation, knowledge of its normal functioning, and sometimes, diagnostic tools. Here are some steps to help you determine if a press brake is broken:
Visual Inspection:
Start with a visual inspection of the press brake. Look for any obvious signs of damage or wear on key components, including the frame, hydraulic system, electrical connections, and the tooling.
Listen for Unusual Noises:
When operating the press brake, listen for any unusual noises such as grinding, screeching, or clanking. Unusual sounds can indicate issues with the machine's moving parts.
Check for Hydraulic Issues:
Hydraulic problems are common in press brakes. Pay attention to issues like slow or uneven movement of the ram, leaks, or a drop in pressure. Check hydraulic hoses and connections for signs of wear or damage.
Inspect the Electrical System:
Examine the electrical components, including control panels, switches, and wiring. Loose or damaged electrical connections can lead to malfunctions.
Test the Safety Features:
Ensure that all safety features are working correctly. Test emergency stop buttons, safety interlocks, and light curtains to make sure they immediately halt the machine when activated.
Examine the Tooling:
Inspect the tooling for signs of wear, damage, or misalignment. Misaligned or damaged tooling can result in inaccurate bends and poor-quality workpieces.
Check for Misalignment:
Verify that the ram and bed are properly aligned. Misalignment can cause bending inaccuracies.
Review Bend Quality:
Examine the quality of the bends produced by the press brake. Irregular bends, inconsistent angles, or off-center bends can indicate problems with the machine.
Monitor Pressure and Force:
Use a pressure gauge or load cell to monitor the force applied during a bending operation. Abnormal pressure readings can suggest hydraulic or mechanical issues.
Inspect the Control System:
If the press brake has a CNC control system, check for error messages or unusual behavior on the control panel. Ensure that the control system is functioning correctly.
Perform Test Runs:
Conduct test runs on scrap material to evaluate the machine's performance. Pay attention to any deviations from the desired bending specifications.
Remember that press brakes are complex machines, and safety should always be a top priority. If you suspect a serious issue or are unsure about how to proceed, it's best to consult a professional technician to avoid potential accidents and further damage to the equipment.