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UAE, Sharjah customer site
August 2023
Supplied, made commissioning for 4 machines: 2 CNC TMC machines and 2 CNC VMC machines to customer in Sharjah, UAE
Supplied, made commissioning for 4 machines: 2 CNC TMC machines and 2 CNC VMC machines to customer in Sharjah, UAE
Repair works with gas (LPG) system in Olympia ice resurfacing machine
July 2023
We made fully refurbishing and overhauling of gas distribution system in Canadian Olympia ice resurfacing machine on the customer site
We made fully refurbishing and overhauling of gas distribution system in Canadian Olympia ice resurfacing machine on the customer site
SUMAIRUI Gas OSM system
Nov. 2022
We supplied the Nitrogen station in block-container to our customer.
The solution to put the equipment in the container makes a reasons while customer worried about the environmental aggressive operating conditions such as:
-sand
-dust
-high humidity
-dirt
-high temperatures
Block-container will provide the protection for the equipment better then others solutions.
We supplied the Nitrogen station in block-container to our customer.
The solution to put the equipment in the container makes a reasons while customer worried about the environmental aggressive operating conditions such as:
-sand
-dust
-high humidity
-dirt
-high temperatures
Block-container will provide the protection for the equipment better then others solutions.
Roll Grinding machine with CNC system
Oct. 2022
Finished maintenance, overhaul and refurbishing of customer's roll grinding CNC machine in Middle Asia
Maintenance of a roll grinding machine is important to ensure that the machine operates efficiently and produces high-quality rolls with accurate dimensions and surface finish. Here are some general maintenance tips for a roll grinding machine.
Please follow these easy steps to hold your equipment in good conditions:
1. Check the oil level and cleanliness of the oil in the hydraulic system, gearbox, and lubrication system regularly. Replace the oil and filters as needed.
2. Inspect the coolant system for leaks and proper flow. Clean or replace the coolant filters regularly.
3. Check the condition of the grinding wheel and dressing tool. Replace the wheel when it is worn or damaged, and dress the wheel regularly to maintain its shape and sharpness.
4. Inspect the machine's electrical system, including the wiring, switches, and sensors. Replace any faulty components as needed.
5. Check the alignment of the machine's components, including the workhead, tailstock, and grinding wheel spindle. Adjust or realign the components as needed to ensure accurate grinding.
6. Clean the machine regularly, including the work area, coolant tank, and machine surfaces. Remove any debris or grinding swarf that may have accumulated.
7. Follow the manufacturer's recommended maintenance schedule and procedures. This may include periodic inspections, lubrication, and calibration of the machine's components.
By following these maintenance tips, a roll grinding machine can operate reliably and produce high-quality rolls for many years.
Finished maintenance, overhaul and refurbishing of customer's roll grinding CNC machine in Middle Asia
Maintenance of a roll grinding machine is important to ensure that the machine operates efficiently and produces high-quality rolls with accurate dimensions and surface finish. Here are some general maintenance tips for a roll grinding machine.
Please follow these easy steps to hold your equipment in good conditions:
1. Check the oil level and cleanliness of the oil in the hydraulic system, gearbox, and lubrication system regularly. Replace the oil and filters as needed.
2. Inspect the coolant system for leaks and proper flow. Clean or replace the coolant filters regularly.
3. Check the condition of the grinding wheel and dressing tool. Replace the wheel when it is worn or damaged, and dress the wheel regularly to maintain its shape and sharpness.
4. Inspect the machine's electrical system, including the wiring, switches, and sensors. Replace any faulty components as needed.
5. Check the alignment of the machine's components, including the workhead, tailstock, and grinding wheel spindle. Adjust or realign the components as needed to ensure accurate grinding.
6. Clean the machine regularly, including the work area, coolant tank, and machine surfaces. Remove any debris or grinding swarf that may have accumulated.
7. Follow the manufacturer's recommended maintenance schedule and procedures. This may include periodic inspections, lubrication, and calibration of the machine's components.
By following these maintenance tips, a roll grinding machine can operate reliably and produce high-quality rolls for many years.
Hydraulic cupping machine
Apr. 2022
Suppliying and comissioning the Cupping testing machine
A cupping testing machine is used to test the ductility of materials by measuring their ability to deform without cracking or breaking.
How it was?
1. Unpacking and assembly:
Unpacking the machine and assemble it according to the manufacturer's instructions. This may involve attaching the base, mounting the hydraulic cylinder, and installing the punch and die set.
2. Calibration:
Calibrating the machine according to the manufacturer's instructions. This may involve adjusting the hydraulic pressure, setting the punch travel distance, and verifying the accuracy of the load cell.
3. Sample preparation:
Preparing the material samples for testing, which may involve cutting them to size and punching a hole in the center.
4. Testing procedure:
Placing the prepared sample in the cupping testing machine and apply hydraulic pressure to the punch. The material will begin to deform and stretch until it either cracks or reaches the maximum deformation limit.
5. Recording results:
Recording the maximum deformation distance and the load required to achieve it. Repeat the test multiple times to ensure consistency and accuracy.
6. Analysis: Analyze the results to determine the ductility of the material and its suitability for the intended application.
7. Passing ASTM and ISO tests
Suppliying and comissioning the Cupping testing machine
A cupping testing machine is used to test the ductility of materials by measuring their ability to deform without cracking or breaking.
How it was?
1. Unpacking and assembly:
Unpacking the machine and assemble it according to the manufacturer's instructions. This may involve attaching the base, mounting the hydraulic cylinder, and installing the punch and die set.
2. Calibration:
Calibrating the machine according to the manufacturer's instructions. This may involve adjusting the hydraulic pressure, setting the punch travel distance, and verifying the accuracy of the load cell.
3. Sample preparation:
Preparing the material samples for testing, which may involve cutting them to size and punching a hole in the center.
4. Testing procedure:
Placing the prepared sample in the cupping testing machine and apply hydraulic pressure to the punch. The material will begin to deform and stretch until it either cracks or reaches the maximum deformation limit.
5. Recording results:
Recording the maximum deformation distance and the load required to achieve it. Repeat the test multiple times to ensure consistency and accuracy.
6. Analysis: Analyze the results to determine the ductility of the material and its suitability for the intended application.
7. Passing ASTM and ISO tests
Glovebox
Feb. 2022
We supplied the Chinese Glovebox for our European customer.
A glovebox is a sealed container that is designed to provide a controlled environment for handling and processing materials that are sensitive to air or moisture. In semiconductor manufacturing, gloveboxes are used to protect materials and devices from contamination, oxidation, or other environmental factors that could affect their performance.
A typical semiconductor glovebox consists of a main chamber that is surrounded by an inert gas atmosphere, such as nitrogen or argon. The main chamber is accessed through one or more glove ports, which allow operators to handle materials and devices inside the box while maintaining the controlled environment.
The glove ports are typically fitted with gloves made of materials such as butyl rubber or neoprene, which are impermeable to air and moisture. The gloves are attached to the ports with airtight seals, and operators use them to manipulate materials and devices inside the box without exposing them to the outside environment.
Gloveboxes used in semiconductor manufacturing are often equipped with additional features such as airlocks, antechambers, and vacuum pumps to further control the environment inside the box. They may also be fitted with filters or other air treatment systems to remove any contaminants that may be present in the inert gas atmosphere.
Overall, gloveboxes are an essential tool for semiconductor manufacturing, as they help to ensure the purity and quality of materials and devices throughout the manufacturing process.
We supplied the Chinese Glovebox for our European customer.
A glovebox is a sealed container that is designed to provide a controlled environment for handling and processing materials that are sensitive to air or moisture. In semiconductor manufacturing, gloveboxes are used to protect materials and devices from contamination, oxidation, or other environmental factors that could affect their performance.
A typical semiconductor glovebox consists of a main chamber that is surrounded by an inert gas atmosphere, such as nitrogen or argon. The main chamber is accessed through one or more glove ports, which allow operators to handle materials and devices inside the box while maintaining the controlled environment.
The glove ports are typically fitted with gloves made of materials such as butyl rubber or neoprene, which are impermeable to air and moisture. The gloves are attached to the ports with airtight seals, and operators use them to manipulate materials and devices inside the box without exposing them to the outside environment.
Gloveboxes used in semiconductor manufacturing are often equipped with additional features such as airlocks, antechambers, and vacuum pumps to further control the environment inside the box. They may also be fitted with filters or other air treatment systems to remove any contaminants that may be present in the inert gas atmosphere.
Overall, gloveboxes are an essential tool for semiconductor manufacturing, as they help to ensure the purity and quality of materials and devices throughout the manufacturing process.
MOCVD gas line cabinet
Dec. 2021
We supplied the system for MOCVD process for our customer.
MOCVD (Metal Organic Chemical Vapor Deposition) is a process used in semiconductor manufacturing to deposit thin films of materials onto a substrate. The process involves the use of metal organic precursors, which are introduced into a reactor chamber along with a carrier gas, such as hydrogen or nitrogen.
The metal organic precursors are typically in the form of gases or vapors, and they react with the heated substrate surface to form a solid film. The precursors decompose at high temperatures, releasing the metal atoms that react with other gases in the reactor to form the thin film. The deposition process occurs under controlled conditions of temperature, pressure, and gas flow rates to ensure the quality and consistency of the deposited film.
MOCVD is commonly used to deposit thin films of materials such as III-V semiconductors (e.g., gallium arsenide, indium phosphide), II-VI semiconductors (e.g., cadmium telluride, zinc selenide), and other materials such as oxides, nitrides, and carbides. These thin films are used in a variety of applications, including optoelectronics, photovoltaics, and microelectronics.
MOCVD has several advantages over other deposition techniques, including high deposition rates, precise control of film thickness and composition, and the ability to deposit high-quality films on large-area substrates. However, the process requires careful handling of the metal organic precursors, which can be hazardous and require specialized equipment to handle safely.
✅ Itelligent solution mean not exactly the lowest price, it means the balance between itelligent price and quality of equipment construction.
We always suggest to our dear customer equipment which made with good components and clever control cabinets, also same with other facilities as like as water, air, gas, hydraulic schematics.
The control cabinet is a cabinet with automatic boxes that measures, measures values, and also controls the technological object. The control cabinet can perform various functions depending on the equipment that is inside. The choice of equipment depends on the industry in which this cabinet will be located.
We supplied the system for MOCVD process for our customer.
MOCVD (Metal Organic Chemical Vapor Deposition) is a process used in semiconductor manufacturing to deposit thin films of materials onto a substrate. The process involves the use of metal organic precursors, which are introduced into a reactor chamber along with a carrier gas, such as hydrogen or nitrogen.
The metal organic precursors are typically in the form of gases or vapors, and they react with the heated substrate surface to form a solid film. The precursors decompose at high temperatures, releasing the metal atoms that react with other gases in the reactor to form the thin film. The deposition process occurs under controlled conditions of temperature, pressure, and gas flow rates to ensure the quality and consistency of the deposited film.
MOCVD is commonly used to deposit thin films of materials such as III-V semiconductors (e.g., gallium arsenide, indium phosphide), II-VI semiconductors (e.g., cadmium telluride, zinc selenide), and other materials such as oxides, nitrides, and carbides. These thin films are used in a variety of applications, including optoelectronics, photovoltaics, and microelectronics.
MOCVD has several advantages over other deposition techniques, including high deposition rates, precise control of film thickness and composition, and the ability to deposit high-quality films on large-area substrates. However, the process requires careful handling of the metal organic precursors, which can be hazardous and require specialized equipment to handle safely.
✅ Itelligent solution mean not exactly the lowest price, it means the balance between itelligent price and quality of equipment construction.
We always suggest to our dear customer equipment which made with good components and clever control cabinets, also same with other facilities as like as water, air, gas, hydraulic schematics.
The control cabinet is a cabinet with automatic boxes that measures, measures values, and also controls the technological object. The control cabinet can perform various functions depending on the equipment that is inside. The choice of equipment depends on the industry in which this cabinet will be located.
Customer's site, with our hardness testers. Process of coaching the customer's staff
June 2021
Supplying turnkey quality-control laboratory for steel factory.
We are always provide to our dear customers best service including commissioning, personal on-site couching, with our experience we developed a training system while the customer’s staff participate in commissioning to get more experience with get knowledge about equipment.
Supplying turnkey quality-control laboratory for steel factory.
We are always provide to our dear customers best service including commissioning, personal on-site couching, with our experience we developed a training system while the customer’s staff participate in commissioning to get more experience with get knowledge about equipment.
Laboratory
Nov. 2020
We are achived the process of supplying and commissioning laboratory equipment which consists several steps, including:
1. Equipment selection:
Identifing the laboratory equipment needed based on the laboratory's requirements and budget.
2. OEM selection:
Researching and selecting a reputable OEM that can manufactured the required equipment and provide commissioning services.
3. Equipment procurement:
Place an order for the selected equipment with the OEM.
4. Site preparation:
Preparing the laboratory space for the installation of the equipment, including ensuring that the electrical and plumbing systems are in place and that the space is clean and free from obstructions.
5. Equipment installation:
Installing the equipment in the laboratory and ensure that it is properly connected to the electrical and plumbing systems.
6. Commissioning:
commissioning the equipment, which involves testing its performance and ensuring that it meets the laboratory's requirements. This may include calibrating the equipment, running test samples, and verifying that the equipment is operating within the specified parameters.
7. Training:
providing training to laboratory staff on how to use and maintain the equipment.
8. Documentation:
providing documentation, including user manuals, maintenance schedules, and warranty information.
9. Follow-up support:
providing ongoing support, including maintenance and repair services, as needed.
By following these steps, laboratory equipment was be supplied and commissioned in a manner that ensures it was properly installed, tested, and ready for use.
This will help to ensure that laboratory operations run smoothly and that accurate and reliable results are obtained from the equipment.
We are achived the process of supplying and commissioning laboratory equipment which consists several steps, including:
1. Equipment selection:
Identifing the laboratory equipment needed based on the laboratory's requirements and budget.
2. OEM selection:
Researching and selecting a reputable OEM that can manufactured the required equipment and provide commissioning services.
3. Equipment procurement:
Place an order for the selected equipment with the OEM.
4. Site preparation:
Preparing the laboratory space for the installation of the equipment, including ensuring that the electrical and plumbing systems are in place and that the space is clean and free from obstructions.
5. Equipment installation:
Installing the equipment in the laboratory and ensure that it is properly connected to the electrical and plumbing systems.
6. Commissioning:
commissioning the equipment, which involves testing its performance and ensuring that it meets the laboratory's requirements. This may include calibrating the equipment, running test samples, and verifying that the equipment is operating within the specified parameters.
7. Training:
providing training to laboratory staff on how to use and maintain the equipment.
8. Documentation:
providing documentation, including user manuals, maintenance schedules, and warranty information.
9. Follow-up support:
providing ongoing support, including maintenance and repair services, as needed.
By following these steps, laboratory equipment was be supplied and commissioned in a manner that ensures it was properly installed, tested, and ready for use.
This will help to ensure that laboratory operations run smoothly and that accurate and reliable results are obtained from the equipment.
LAM 9400 TCP chamber
Dec. 2019
Replace reactor chamber in plasma etching machine, overhauling the RF-generator
There was very old customer's machine where was going the process of Plasma Etching.
We made a labour and decide to make a replacing the reactor chamber, because the coating on old one was damaged with not stable temperature shoot, it was a reason to make a calibration of RF generator, while we test it, we saw then some parts there worked not correct, so we made the overhauling.
Replace reactor chamber in plasma etching machine, overhauling the RF-generator
There was very old customer's machine where was going the process of Plasma Etching.
We made a labour and decide to make a replacing the reactor chamber, because the coating on old one was damaged with not stable temperature shoot, it was a reason to make a calibration of RF generator, while we test it, we saw then some parts there worked not correct, so we made the overhauling.
Varian E1000
Nov. 2019
One of our the most challenging projects: refurbishing , debugging, cold start-up, technology development and training of the customer's staff at the ion doping unit.
✅When the customer contacted us, the unit was in a terrible state, many parts were missing, the power supply circuits were broken, which is not surprising, the unit was manufactured in 1991 and its last start-up before conservation was in 2006.
With great difficulty, we were able to find the necessary spare parts, found manuals and design documentation, and in a few months launched this equipment.
I'm not afraid of this word, but I think that we are one of the few teams in the world who had finished this insane project.
One of our the most challenging projects: refurbishing , debugging, cold start-up, technology development and training of the customer's staff at the ion doping unit.
✅When the customer contacted us, the unit was in a terrible state, many parts were missing, the power supply circuits were broken, which is not surprising, the unit was manufactured in 1991 and its last start-up before conservation was in 2006.
With great difficulty, we were able to find the necessary spare parts, found manuals and design documentation, and in a few months launched this equipment.
I'm not afraid of this word, but I think that we are one of the few teams in the world who had finished this insane project.
